Solution direction
Crushing solutions
Start with feed condition, capacity and downstream requirements.
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Mining and gold processing solution directions
Explore process directions and project inputs. The 1–3 TPH page uses the PE150×250 reference; 5–10 TPH is a process discussion target. Final configuration and achievable output depend on the material and site conditions.
Solution directions
Start with your process objective
Solution direction
Sand & aggregate solutions
Compare dry product routes with a separate hard-rock wet-processing example.
Explore the product routes →Solution direction
Mobile crushing and screening
Explore a generic jaw, cone and triple-deck screen process illustration.
Explore the mobile process →Solution direction
Grinding solutions
Discuss target size and equipment direction.
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Gold processing solutions
Connect stages from crushing to recovery and concentration.
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Small mining solutions
Share project inputs to identify a suitable discussion path.
Learn more →Sand & aggregate
Dry product routes for stone and sand
The dry-route discussion below is separate from the hard-rock wet-processing example. The appropriate route is reviewed against the material, required products and site conditions.
Dry processing may split graded-stone products from a manufactured-sand route. Screening, oversize return, sand making, classification and dust collection are considered during design.
Product route
Graded stone
Discuss crushing and screening for the required stone fractions, with oversize return considered as part of the process.
Review the crushing discussion →Product route
Manufactured sand
Discuss sand making, classification and dust collection for the required sand product. This is a possible process direction, not an installed-plant case.
Review screening inputs →Share rock type, feed size, required product fractions, capacity target, power supply and dust or site constraints. Final fractions, equipment and achievable throughput depend on the rock and required products.
Equipment references for the two product branches
A cone-crushing stage can be reviewed for further rock reduction. A sand-making stage is considered for the required sand grading or particle shape. Graded stone can leave the screening route as product while a separate stream is prepared for sand making.
For a dry sand route, review classification and dust collection alongside crushing and screening. These separate equipment photographs support process discussion; final machine selection and circuit layout are confirmed for the material.
Separate wet-process example
One hard-rock wet-processing example
This animation shows a wet route for aggregates and manufactured sand. It is separate from the dry product-route discussion above.
- Crush and screen aggregates
Jaw and cone crushing feed an aggregate screen. Oversize returns to the cone crusher; graded aggregates leave as products.
- Make and size sand
A VSI crusher and sand screen form the sand-making route. Oversize returns to the VSI.
- Wash and dewater
A bucket-wheel washer feeds sand for dewatering, followed by conveying to the sand stockpile.
- Treat and reuse water
A thickener clarifies process water. A filter press treats sludge, while clarified water is reused.
The wet example does not replace the dry route. Route selection and final configuration depend on the rock, product requirements and site conditions.
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Mobile process example
Mobile crushing and screening
A tracked mobile jaw crusher, tracked mobile cone crusher and triple-deck mobile screen form this illustrated closed circuit.
- First crushing stage: mobile jaw
The jaw crusher receives the feed and performs the first crushing stage.
- Second crushing stage: mobile cone
Conveyors transfer material to the cone crusher for further reduction.
- Screen and return oversize
The triple-deck screen separates the material. Oversize returns to the cone crusher for another pass.
- Stockpile three product streams
Three in-spec streams leave on separate conveyors and form separate stockpiles.
This is a generic two-stage crushing illustration. Final configuration depends on feed and product requirements.
Prepare your project inputs →
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Explore solution directions
Solution
1–3 TPH Crushing
A verified PE150×250 reference direction.
Learn more →Solution
5–10 TPH Crushing
A solution-level process discussion.
Learn more →Solution
Small Mining Plant
Connect crushing, grinding and recovery stages.
Learn more →Real equipment references
Crushing and screening equipment references
For dry stone and manufactured-sand projects, discuss the graded-stone stream and the sand-making stream separately. These photographs show a jaw crusher and a screen; the sand-making equipment is selected after material and product requirements are reviewed.
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Send material, feed size, required capacity and power supply to begin a focused equipment conversation.