Product route
Graded stone
Discuss crushing and screening for the required stone fractions, with oversize return considered as part of the process.
Review the crushing discussion →03 / PROCESS DIRECTION
Stone & sand processing
Start with the rock, feed size, intended output fractions and hourly target. A sand-making stage or wet route is considered only where the material and product requirement call for it.
Material and goal: rock feed for graded aggregate, manufactured sand or separately reviewed product streams.
PROCESS OVERVIEW
A route to review.
- 01
Prepare the feed
Review the rock and a controlled feed arrangement.
- 02
Primary crushing
Reduce feed for the next stage in the selected configuration.
- 03
Further reduction
Consider additional crushing or sand making where required.
- 04
Screen & grade
Review product fractions, recirculating oversize and stockpiles.
Illustrative stages. A crusher discharge setting is not a finished-product guarantee. Graded stone and manufactured sand may follow separate product streams; washing is optional.
EQUIPMENT IN CONTEXT
Match each machine to its stage.
Equipment family photographs and a separate field video, not one demonstrated complete line. Jaw, cone, impact, hammer and mobile equipment are assessed against the rock and product requirement. For dry stone and manufactured-sand projects, discuss the graded-stone stream and the sand-making stream separately.
Full-frame field footage · 40 sec · no audio.
Open video at original size
BEFORE EQUIPMENT SELECTION
What we need to confirm.
- Rock & feed size
- Rock type, hardness, largest feed and incoming condition.
- Required products
- Each stone fraction or sand grading and particle-shape requirement.
- Capacity target
- Hourly target and the intended operating schedule.
- Dry or wet route
- Classification, dust collection, washing and water availability.
- Power & site
- Power supply, layout, site constraints and stockpile space.
- Configuration & scope
- Fixed or mobile arrangement, supporting equipment and delivery destination.
Final fractions, equipment and achievable throughput depend on the rock and required products. A wet route also needs water and sludge treatment review; no zero-discharge or product-standard promise is implied.
Discuss your process.
Share the material, target product, capacity and site conditions.
SUPPORTING MATERIAL
Explore the technical references.
Optional detail. Animations and diagrams are illustrations, not customer-project footage.
Dry stone and sand branches
Further crushing and sand-making references, with dry classification and dust-collection considerations.
Sand & aggregate
Dry product routes for stone and sand
The dry-route discussion below is separate from the hard-rock wet-processing example. The appropriate route is reviewed against the material, required products and site conditions.
Dry processing may split graded-stone products from a manufactured-sand route. Screening, oversize return, sand making, classification and dust collection are considered during design.
Product route
Manufactured sand
Discuss sand making, classification and dust collection for the required sand product. This is a possible process direction, not an installed-plant case.
Review screening inputs →Share rock type, feed size, required product fractions, capacity target, power supply and dust or site constraints. Final fractions, equipment and achievable throughput depend on the rock and required products.
Equipment references for the two product branches
A cone-crushing stage can be reviewed for further rock reduction. A sand-making stage is considered for the required sand grading or particle shape. Graded stone can leave the screening route as product while a separate stream is prepared for sand making.
For a dry sand route, review classification and dust collection alongside crushing and screening. These separate equipment photographs support process discussion; final machine selection and circuit layout are confirmed for the material.
Separate wet-route illustration
The wet example includes VSI, bucket-wheel washing, dewatering, thickening and filter-press treatment. Make-up water may still be needed.
Separate wet-process example
One hard-rock wet-processing example
This animation shows a wet route for aggregates and manufactured sand. It is separate from the dry product-route discussion above.
- Crush and screen aggregates
Jaw and cone crushing feed an aggregate screen. Oversize returns to the cone crusher; graded aggregates leave as products.
- Make and size sand
A VSI crusher and sand screen form the sand-making route. Oversize returns to the VSI.
- Wash and dewater
A bucket-wheel washer feeds sand for dewatering, followed by conveying to the sand stockpile.
- Treat and reuse water
A thickener clarifies process water. A filter press treats sludge, while clarified water is reused.
The wet example does not replace the dry route. Route selection and final configuration depend on the rock, product requirements and site conditions.
Prepare your project inputs →
Open video at original size
Enlarge diagram — open original image Vector version
Mobile crushing illustration
A generic two-stage jaw/cone/screen circuit, not a specific 5–10 TPH package or certified manufactured-sand result.
Mobile process example
Mobile crushing and screening
A tracked mobile jaw crusher, tracked mobile cone crusher and triple-deck mobile screen form this illustrated closed circuit.
- First crushing stage: mobile jaw
The jaw crusher receives the feed and performs the first crushing stage.
- Second crushing stage: mobile cone
Conveyors transfer material to the cone crusher for further reduction.
- Screen and return oversize
The triple-deck screen separates the material. Oversize returns to the cone crusher for another pass.
- Stockpile three product streams
Three in-spec streams leave on separate conveyors and form separate stockpiles.
This is a generic two-stage crushing illustration. Final configuration depends on feed and product requirements.
Prepare your project inputs →
Open video at original size
Enlarge diagram — open original image Vector version
Photos show the equipment family; the model and specifications are confirmed in the quotation.